STARS OVERLAND’S ESSENTIAL VEHICLE MAINTENANCE GUIDE
Whether you're just starting out or have thousands of kilometres under your belt, regular vehicle maintenance is essential for safe and reliable overland travel. While each rig is unique, these universal checks and habits will help keep your vehicle in top shape.
USE YOUR FIVE SENSES
One of the best ways to understand your vehicle is by using your senses—look, listen, feel, and even smell. Regular inspections and familiarity with your vehicle’s behaviour can help you catch issues early.
STEP 1: COMPILE VEHICLE INFORMATION
Start by pulling out your Owner’s Manual and creating a reference document with key details:
-
Oil type and quantity
-
Oil and air filter part numbers
-
Gross Vehicle Weight Rating (GVWR)
-
Stock wheel/tire size and recommended pressure
-
Ground clearance (measured from the lowest point)
-
Suspension type (IFS, leaf springs, solid axle, coilovers)
-
Fluid fill/check points (radiator, transmission, oil)
Knowing this info helps when ordering parts, talking to mechanics, or troubleshooting on the trail.
STEP 2: TEST YOUR BRAKES
Understanding your vehicle’s emergency response is critical. Try this test (at your own risk, in a safe, traffic-free area):
-
Empty your vehicle of loose items.
-
Accelerate to 100km/h.
-
Hit the brakes hard and time the response.
-
Repeat on dry and wet pavement.
This helps you gauge brake performance and ABS functionality.
If your brakes don’t stop the vehicle within a reasonable distance, your vehicle could be heavy (due to the mods and gear you have on your rig) or your brakes are aging and no longer capable to provide safety. You may want to check our range of PowerStop brakes that are designed for tough and heavy vehicles.
STEP 3: KNOW YOUR VEHICLE ANGLES
These angles determine how well your vehicle handles off-road obstacles: 
-
Approach Angle: Front tires to lowest front body point
-
Break-Over Angle: Lowest body point between front and rear tires
-
Departure Angle: Rear tires to lowest rear body point
Understanding these helps prevent bumper and undercarriage damage.
STEP 4: REGULAR INSPECTIONS
Daily Walk-Up Check
-
Look under the vehicle for leaks.
-
Check paint and rear tailgate for oil splotches.
-
Inspect CV boots for cracks or tears.
-
Listen to your vehicle during the first 10-15 minutes of driving—any new sounds?
WEEKLY INSPECTION
-
Pop the hood and inspect a cool engine.
-
Clean and secure the air filter.
-
Check fluid levels (note: transmission fluid is checked while running).
-
Inspect hoses and clamps for wear.
-
Check battery terminals for tightness and corrosion.
-
Look for uneven tire wear.
-
Check lug nuts—especially on long trips.
MONTHLY INSPECTION
-
Shake tires at 9 & 3 o’clock (tie rods, steering).
-
Shake tires at 12 & 6 o’clock (ball joints, wheel bearings).
-
Crawl under the vehicle—check brackets, rubber components, bolts, skid plates.
-
Inspect wiring for cracks or heat damage.
-
Test all systems: lights, lockers, winch, 4WD, heater, pumps.
BONUS TIP: CARRY A PROPER MEDICAL KIT
Size it based on your group and trip length. It’s a must-have for any adventure. Read our article about the Importance of First Aid Kits and Training
SHARE YOUR ROUTINE
What’s your maintenance ritual? Do you have a pre-trip checklist or a favourite inspection tip? Let us know—we’d love to hear from you!
SHARE YOUR JOURNEY
Whether you're just starting out or have years of experience, we’d love to hear your story!
Tag your adventures with @STARSOverland to be featured on our social platforms (Instagram and YouTube).
Until next time; stay curious, stay inspired!
STARS Overland Tribe
